Entire Automatic and Guide Die-Cutting and Creasing Device

1. Requirements:

 

Design	Unit	QMY1two00P (SZ1200P)	QMY1300P (SZ1300P)	QMY1500P (SZ1500P)
Max. Paper Size	mm	1200*780	1300*960	1500*1100
Min. Paper Size	mm	350*350	four hundred*410	540*four hundred
Max. Die-slicing Dimensions	mm	1180*760	1280*940	1480*1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Working Strain	T	300	three hundred	three hundred
Corrugate sheet Thickness	mm	one-7	one-seven	one-7
Cardboard sheet measurement	gsm	250-800	250-800	250-800
Die-reducing Precision	mm	±0.five	±0.five	±0.five
Total Energy	KW	23.five	23.five	27.five
Complete Fat	kg	15500	16500	20000
General Dimension	mm	8000*4230*2250	8750X4530X2245	9400X4795X2245

Attributes of the equipment:
Principal Features:

1. The Bobst kind cut composition helps make the chopping platform movement like a scissor, it will comprehend a complete and simpler reduce.
2. Principal worm equipment uses alloy copper material, following the knowledgeable operator’s handbook scraping therapy and rigorous normal testing, it can guarantees the driving components 10 several years life.
3. The primary chains adopt imported British Renold brand, the differences of ten chains are considerably less than .2mm.
4. The connect in between gear box and driving shaft adopts sleeve and pin framework guaranteeing a powerful link.
   1. Velocity:  

The device adopts frequency controller to attain stepless velocity acceleration which can achieve to 4500 instances for every hour. Throughout real generation, it can normally operate at 3600 to 4200 moments for each hour according to the good quality of the board. If the high quality of the paper is very good, a very good operator even can operate the device at maximum velocity.

1. Safety:

As it is revealed in the photo of the device, the equipment adopts  automatic paper feeding technique which retains the operator away from the die-cutting element. The mounting and adjustment of the die plate is also done outdoors of the die-chopping portion with sensors and detectors at die-cutting component to make sure that the machine can not be began when the die-slicing plate is at adjustment position.
Besides the sensors at die-cutting element, there are sensor or strategy switches at window component to make the entire machine at monitoring status to ensure its safety.

1. Operation comfort:

There is Male-machine interface set up in the control panel which will demonstrates the protection position of the machine as nicely as malfunctions to facilitate the operator. Camera is also put in in front of the operator for him/her to monitor the operation status at the shipping and delivery portion.

1. Main Structures and Crucial Materials Used
   1. Four Primary Massive Components:

They are: bottom station, shifting system, higher system and equipment wall. The bottom station is created of gray cast iron -HT 200 the shifting platform is ductile iron – QT forty two-10 and the equipment wall is high quality A3 steel.

1. Main Travel:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a moving established to guarantee secure pressure out put of not less than 300 tons.

The substance for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-chopping and Creasing Component:

The generate is transferred by way of crank rod to pendulum which will provide the moving platform to go up and down to get to die-lower and creasing function.
The pendulum is produced of higher high quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automatic die-reducing and creasing device. In contrast with computerized die-chopping and creasing equipment which is utilized for cardboard die-reducing, this sort of automatic die-slicing and creasing equipment is largely utilised for corrugated board which needs much less stress for die-reducing, in this circumstance fairly some producers have created smaller sized width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain wider pendulum and larger diameter on its shaft to make our equipment very last for a longer lifestyle.
The die-slicing plate employs 7 mm seventy five Crl plate which has much more hardness and existence span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning gadget to make sure the boarding conveying precise and steady.
The equipment utilizes gripper bar kind with 12A prolonged joints chain which is considerably less in weight and significantly less shock to the intermittent device beneath the precondition to ensure the strength of the chain. The model of the chain is Renold U.K with high specific and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- light in excess weight and large in power.

1. CZPT Component

The electrical elements are created and assembled according to the CZPTpean CE standard and uses world vast recognized manufacturer products.

1. Set up of Die

The die mounting and dismounting adopts aspect withdrawing methods which time conserving and effortless for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is straightforward, convenient and dependable.

1. Special Figures of Our Machine:
   1. Clever And Special Front Lay Design:

In contrast with the card board sheet, the corrugated board has more power. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the front lay reaches to its highest placement.
CZPTly the producers will set up sensors on this component to cease the device when the paper is fed abnormally to the entrance lay. Nonetheless, when the device is operating at the substantial speed, the inertia will deliver the machine to operate for a while to make the entrance lay to its maximum level and then also hurt the front lay and the gripper bar.
Our unique style is that when the irregular board feeding occurs and becoming detected, the front lay can by no means reaches to its greatest stage which helps make totally free from front lay and gripper bar damages simply because of irregular paper feeding.
As it is our special layout, so there is no photo to be shown listed here.

1. Vehicle-Manual Switching Technique

The Feeding system for this kind of device can do vehicle and manual. When the sheet form is excellent, you can use car-purpose. When the shape of the sheet is not very good, you can use handbook function and do sheet feeding manually.  
When the sheet is not great in form, you can open up the rear beam and lift up the feeder to do handbook feeding.  

1. Stripping Component  

 (a) The machine is half striping which can strip off a few – edge squander and center holes of the board.
 (b) There are upper chase, middle chase and lower chase exactly where the male, elastic block and
feminine die are placed to strip off the waste.              

1. Configurations:

Title	Model and Origin	Remarks
CZPT	SKF Swiss	Essential element
	IKO Japan or HangCZPT, China	Not important component
Chain	Renold U.K	Main Chain ( Discrepancy of significantly less than .2 mm for per ten chains of machine chain size)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Picture CZPT Switch	Fotek ZheJiang
Stabilizer	MEANCZPT ZheJiang
Variator	Delta ZheJiang
Primary Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Male-machine Interface	Delta
Pneumatic Components	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and delivery	CPG ZheJiang