Product Description
This series is typically applied as a gathering chain or conveyor chain. It features a straight sidebar for increased strength and better conveying ability, and this is the most common type of agricultural roller chain. We also build various kinds of attachments to meet clients’ needs.
The JJ CA-Type chain’s advantages:
Solid rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| CHAIN NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | MAX. TENSILE STRENGTH |
WEIGHT | ||||
| D | L | Lc | H | T1 | T2 | ||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | KN/min | kg/m | |
| CA550 | 41.40 | 19.81 | 16.70 | 7.16 | 35.30 | 38.20 | 19.05 | 2.70 | 2.70 | 39.8 | 1.94 |
| CA555 | 41.40 | 12.50 | 16.86 | 7.19 | 30.35 | 33.48 | 20.17 | 3.18 | 3.18 | 39.8 | 1.72 |
| CA557 | 41.40 | 20.14 | 17.78 | 7.94 | 37.60 | 40.00 | 23.10 | 3.18 | 3.18 | 55.8 | 2.60 |
| CA620 | 42.01 | 25.07 | 17.68 | 7.16 | 41.50 | 45.00 | 19.05 | 3.15 | 3.15 | 39.8 | 2.35 |
| CA650H | 41.40 | 19.81 | 16.70 | 7.16 | 36.18 | 39.00 | 19.05 | 3.00 | 3.00 | 39.8 | 2.24 |
| CA2060H | 38.10 | 12.70 | 11.91 | 5.94 | 28.80 | 31.70 | 18.00 | 3.25 | 3.25 | 31.1 | 1.45 |
| 384V | 38.40 | 18.00 | 15.88 | 6.92 | 35.10 | 38.40 | 17.20 | 3.00 | 3.00 | 33.8 | 1.83 |
| 384VB | 38.40 | 19.00 | 15.88 | 8.28 | 35.80 | 38.80 | 20.50 | 3.00 | 3.00 | 50.8 | 2.17 |
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1 1/2"*1 5/8" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any special considerations for installing roller chains?
Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:
1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.
2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.
3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.
4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.
5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.
6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.
7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.
8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.
By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.
Can roller chains be used for power transmission in construction equipment?
Roller chains can indeed be used for power transmission in construction equipment. Here’s a detailed answer to the question:
Construction equipment often requires a reliable and robust power transmission system to handle heavy loads and operate in demanding environments. Roller chains offer several advantages that make them well-suited for power transmission in construction equipment:
1. High Strength: Roller chains are designed to withstand high tensile and impact loads, making them suitable for the heavy-duty requirements of construction equipment. They are capable of transmitting substantial power without deformation or failure.
2. Durability: Construction sites can expose equipment to harsh conditions such as dust, debris, and vibrations. Roller chains are built to be durable and resistant to these challenging environments. They are constructed from high-quality materials and undergo heat treatment processes to enhance their strength and wear resistance.
3. Versatility: Roller chains can be used in various construction equipment applications, including excavators, loaders, bulldozers, cranes, and concrete mixers. They can efficiently transmit power from the engine to different components such as wheels, tracks, and attachments, allowing the equipment to perform a wide range of tasks.
4. Cost-Effectiveness: Roller chains offer a cost-effective solution for power transmission in construction equipment. They have a relatively low initial cost compared to alternative systems, and their durability and long service life contribute to lower maintenance and replacement costs over time.
5. Easy Installation and Maintenance: Roller chains are easy to install and maintain, requiring regular lubrication and periodic inspection for wear and proper tension. Maintenance tasks can be performed on-site, reducing downtime and increasing equipment availability.
It’s important to note that proper chain selection, sizing, and maintenance are crucial for ensuring optimal performance and longevity in construction equipment applications. Following the manufacturer’s guidelines and recommendations for chain installation, lubrication, and tensioning is essential to maximize the efficiency and reliability of the power transmission system.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-08-16
China best Semi-Auto Corrugated Cardboard Chain Feeding Type Slotting Die-Cutting Printing Machine roller chain breaking tool
Product Description
Product Description
Description: Semi-auto Corrugated Cardboard Chain Feeding Type Slotting Die-cutting Printing Machine
1.Chain type hand move feeding cardboard.
2.The whole machine is designed and manufactured according to high requirements and reliable functions, and the operation of the whole machine is designed with humanization, which can perform setting, correction, execution, replacement and memory functions in a short time, and display with accurate data.
3.All driving rollers are made of high-quality steel, plated with hard chrome, and the surface is ground.
4.Adopt 360 degree electric ensure and adjust position ,while working or stop can be adjust quickly and accurately.
5.Ink roller have the separately turn device to prevent ink dried when machine stopped working.
6. Ink supply by pneumatic diaphragm pump.
7. The transmission gear is made of high-quality alloy steel, which is heat-treated and ground.
8. The transmission part adopts spray lubrication system to ensure high precision and long service life of the machine.
9. The automatic oil balance device keeps the oil level of each unit balanced.
Product Parameters
| Model | Roller Diameter (mm) |
Passable Paper Width(mm) | Valid Printing Area(mm²) | Motor Power (kw) |
| YFQ-2000 | φ400 | 1900 | 1700×1200 | 3.0 |
| YFQ-2200 | φ400 | 2100 | 1900×1200 | 3.0 |
| YFQ-2500 | φ400 | 2400 | 2200×1200 | 4.0 |
| YFQ-2000 | φ480 | 1900 | 1700×1450 | 4.0 |
| YFQ-2200 | φ480 | 2100 | 1900×1450 | 4.0 |
| YFQ-2500 | φ480 | 2400 | 2200×1450 | 4.0 |
| YFQ-2800 | φ480 | 2700 | 2500×1450 | 4.0 |
| YFQ-3000 | φ480 | 2900 | 2700×1450 | 4.0 |
| YFQ-2500 | φ530 | 2400 | 2200×1600 | 5.5 |
| YFQ-2800 | φ530 | 2700 | 2500×1600 | 5.5 |
| YFQ-3000 | φ530 | 2900 | 2700×1600 | 5.5 |
Feeding Unit
CHAIN PUSHING PAPER FEEDING
Open and closing of the unit adopts electrical walking and pneumatic locking (with overload protection function).
Paper-feeding roller: The upper axle adopts ginning paper-feeding wheel while the lower axle adopts steel ginning roller.
The surface is hard chromium-plating, which guarantees the smooth feeding of the paperboard and does not damage the corrugated cap.
Printing Unit
PRINTING ROLLER
1.The phase adjustment of the printing roller adopts the planetary gear structure, PC control, digital display, and the printing cylinder can be adjusted 360 degrees. Equipped with positive and negative accuracy adjustment, the machine running and stopping is very stably. And it’s easy to change the printing plate;
2.The printing roller is grinding and chrome hardening with the latitude and longitude lines center line, easy to hang printing plate;
3.Balance correction makes it more stably, and has no effect in high-speed running;
4.Hanging printing plate system makes it easy to change;
5.Zero function makes the order easy to change. Available foot pedal to changing the printing plate, and equipped with accuracy adjustment function;
6.Printing roller left and right electric adjustment range: ±15mm.
Description: Semi-auto Corrugated Cardboard Chain Feeding Type Slotting Die-cutting Printing Machine
VACUUM SUCTION BLOWER
1.With skip feeding function attached to vacuum suction box. All suction wheels are made of ceramic material.
2.The vacuum suction box uses light pressure setting to improve printing quality.
3.The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure accurate to avoid the paste version problems.
INK SUPPLY SYSTEM
1.The use of one-way pneumatic diaphragm pump automatic circulation of ink, and the anilox roller and printing plate inking system is electric adjustment.
2.Using filter to get rid of the impurity and protect the printing quality.
3.The inking bucket is made of stainless steel.
4.The ink bucket adopts special nanotechnology, non-stick ink, easy to clean.
PHASE ADJUSTMENT STRUCTURE
1.Adopts high precision planetary gear mechanism.
2.Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3.The brake motor has phase adjustment, and phase adjustment wheel can make accurate positioning.
PHASE FIXING SYSTEM
Use clutch or phase adjustment, keeping the original gear meshing point unchanged.
Slotting Unit
CUTTING HOLDER
1.The thickness of slotting knife is 7mm. Imported high quality alloy steel heat treated crescentate blade, which has the advantages of high hardness, good toughness, strong wear resistance and so on.
2.The slotting shaft is hard chromium plating on the surface.
3.The cutting holder, creasing wheel, position axis can be adjusted automatically.
4.Equipped with slotting phase detection device, can record the position of the slotted shaft at any time. Theoretically ensure to return back the right position according to different size order.
5.PLC and rotary encoder control, can automatically adjust the slot distance, carton height.
6.Equipped with pre-creaser before slotting.
7.Can produce large double stitching carton, heaven and earth cover carton
8.Equipped with middle knife moving structure.
OPERATION CONTROL
1.Equipped with touch screen control, PLC detection and adjustment, and automatic positioning function.
2.Using PLC, rotary encoder and electric button all can adjust the cutting size and carton height.
3.Equipped with emergency stop device to ensure safety.
SLOTTING PHASE ADJUSTMENT
1.Equipped with high precision frequency conversion 360 degree speed adjustment, can be positive adjustment and negative adjustment.
2.Equipped with Phase zero device, to ensure the consistency of the slot position.
CREASING WHEEL
1.The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
2.The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate.
Die Cutting Unit
OPERATION CONTROL
1.Equipped with digital display and PLC and rotary encoder automatic detection function.
2.Equipped with emergency stop device to ensure safety.
PHASE ADJUSTMENT
1.The anvil cushion adjusted up and down by electric form, and can automatically move continuously in axial direction, with each stroke of about 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2.Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.
DIE-CUTTING CREASING SHAFT
1.It is made of seamless steel and it surface is plated with hard chromed. The diameter is φ360mm ,and it carried out dynamic balance calibration.
2.The surface is covered with polyurethane rubber mounting using buckle type structure, makes it convenient to replace.
3.Die cutting roller adopts independent servo motor drive for speed compensation, and the ordinary carton compensation range is ±3mm.
4.Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and negative 40mm. It can make the rubber sleeve wear uniform, prolong the service life.
5.The clearance of the die cutter rubber roller can be electrically adjusted and equipped with digital display, the adjustment range of 0-12mm.
6.Die cutting can be phase adjusted and it will automatic return back to the location, and the cutting wheel will automatically rise, so as to avoid damaging to the rubber pad.
PHASE ADJUSTMENT
1.Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2.The phase is adjusted by electric, and has digital display and memory function. After adjustment ,it can revert to the original die cutter position.
3.Equipped with manual adjustment left and right movement, left and right moving positive and negative 8mm.
4.The phase fixing adopts electromagnetic brake mechanism. When the machine platform separates or adjusts the phase, the brake mechanism limits the rotation of the machine and keeps the die cutter position fixed.
HangZhou Kading Carton Machinery Manufacturing Co.,Ltd was founded in 2004 and is located in HangZhoug County, HangZhou City, ZheJiang Province. We are a manufacturing enterprise that produces carton making machinery.
Our company’s self-produced product lines include carton printing machines, carton die-cutting machines, and carton slotting machines; our advantageous products include Carton stitching machines, Folder gluer machines, Flute laminating machines, Single facer machines, etc.
After nearly 20 years of sales and production experience, our product supply chain is already very mature, so we can help customers one-stop purchasing.
In addition to our own foreign trade business, our factory also cooperates with many trading companies, so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and the European Union, and are well received by the majority. There are also many brand&branded manufacturers among our customers. You are welcome to cooperate with us~!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in HangZhoug county, HangZhou city. Welcome to visit our factory! We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
| Warranty: | 1 Year |
|---|---|
| Certification: | ISO9001, CE |
| Application: | Carton Printing |
| Driven Type: | Electric |
| After-Sales Service Provided: | Engineers Available to Service Machinery Overseas |
| Type: | Carton Printing Machine |
| Samples: |
US$ 20000/SET
1 SET(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
CZPT silent roller chain
The development of roller chains benefited from the concept of automated manufacturing introduced by Henry Ford. Conveyor belts and chains have been around for centuries, and as Ford expanded the concept of automobile manufacturing, roller chains became popular. Today, they are used in factories and lumber mills to move items quickly, sort, and move items vertically or horizontally. There are conveyors for other purposes, including sorting and placing items into truck beds.
CZPT roller chain
Founded in 1890, the company is the world’s leading manufacturer of high-performance roller chain systems. The company focuses on power transmission, industrial production, and the aftermarket. The company uses the highest quality materials for its chains and carefully designs, manufactures, and assembles each component. With more than a century of experience, the company continues to exceed customer expectations and industry standards. This is evident in the chain’s name and logo.
The company also offers manufacturers a full range of service options. These include on-site maintenance and application engineering. Headquartered in Indianapolis, Indiana, the company provides chain drive repair and maintenance services. In addition to providing best-in-class products, CZPT also provides customized service solutions for any industry. For more information, visit the CZPT website. Below are some of the benefits of choosing a CZPT roller chain.
CZPT roller chains reflect many advancements in chain technology. Its components are shot-peened with a high-speed iron shot to maximize toughness and longevity. The chain is also factory preloaded, no need to stretch and adjust prematurely to tighten the chain. Ultimately, a high-quality CZPT roller chain will save you time and money. It is the most durable roller chain on the market. Although more expensive to produce, it will last longer.
There are many types of materials used to construct roller chains. Common materials include steel, stainless steel, and brass. The material used to make the chain also plays a vital role in durability. In addition to steel, chain manufacturers use different heat treatments for their components. The quality of the pitch hole fabrication, heat treatment, and shot peening of the steel affects the fatigue strength of the chain. The design and thickness of the link plates are also important in determining fatigue strength.
CZPT silent chain
The CZPT silent chain is an inverted gear that eliminates friction during articulation. It is also a non-slip durable chain. Its design can be customized to suit various industrial applications. It features a patented wear protection system including connecting links and stainless steel components. Here are some of its benefits. There are some pros and cons here.
The “CZPT” silent chain is driven by a motor through the PS-1 capsule. The chain runs quietly, won’t slip or seize anything, and needs regular lubrication to maintain peak performance. Heavy engine oil or cup grease is an ideal lubricant. The arrows marked on each link point in the direction the chain should move. Avoid using non-solids greases.
The company’s other products include a range of worm gear reducers. CZPT is committed to providing high-quality products at affordable prices. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can contact Dalton Bearing for more information on CZPT products. We will help you determine the right solution for your specific application. You can also contact us for more information about our product line.
The CZPT Quiet Chain range features unique “M” gauge pins with high surface hardness. It also features advanced chain assembly technology. The company manufactures CZPT timing chains for motorcycle applications in Japan. Its benefits include smooth and noise-free transmission. Also, it reduces the size. Therefore, it is an excellent choice for motorcycle engines. But be sure to consult an expert before buying.
Rexnord Roller Chains
If you are looking for reliable heavy-duty roller chains, you have come to the right place. Regal Rexnord has a complete line of prestressed roller chains in all sizes and types, from single to multi-strand, as well as a wide range of accessories. Specialty chains are also available, including HV and SC chains.
Rexnord’s roller chains are available in a variety of sizes and styles, including double pitch drive chains for the long center, low-speed applications. They are made of stainless steel for corrosion resistance and are factory lubricated for easy maintenance. Rexnord’s roller chains also feature armor pins and wide waist sidebars for added safety and durability. It comes in different styles and configurations for a variety of applications including conveyors, elevators, and commercial sprinkler systems.
Competitor roller chain
Oil Field Roller Chains Market research report provides a comprehensive analysis of the market including macro and micro trends, pricing analysis, and strategic analysis of key competitors. It also includes an in-depth review of market trend innovations and key segment identification. It also provides insights into competitive scenarios and drivers driving the market growth. It also covers the latest trends and strategies for the future of the industry.
To understand the competitive landscape of the Oil Field Roller Chains market, the strengths and weaknesses of each leading manufacturer must be analyzed. One of the key measurements of a roller chain is tensile strength, which determines the ability to withstand a one-time load before breaking. Fatigue strength, on the other hand, represents the maximum load that a chain can withstand over a long period of time. By comparing these two performance metrics, you can determine the best brand and type for your specific requirements.
Application of roller chain
A roller chain is a simple mechanical power transmission system consisting of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This simple, reliable, and efficient system is commonly used to convey materials and is ideal for many different applications. This type of chain is widely used in conveyors and bucket elevators and is available in a variety of power ratings and designs.
The most common drive chains are the single-strand standard series with power ratings ranging from 0.5 to 100 kW. Alternatively, the multi-strand model is a higher performance alternative that offers higher power capacity without increasing chain pitch or line speed. The other is the silent chain, also known as the inverted tooth chain. It is designed to be noiseless and to eliminate the negative effects of stretching. It rides on the teeth of the sprocket and its radius increases as it moves. It automatically corrects slight pitch changes. It also provides smooth, long-lasting service that runs smoothly.
A roller chain consists of 5 basic components: bushings, rollers, and pins. Each individual link is held together with a pin or bushing. The pin goes through a bushing in the inner link to prevent rotation. The advantages of roller chains make them one of the most efficient power transmission and conveying options. CZPT prides itself on its knowledge and experience in roller chain applications. Below are some common uses of roller chains.
Certain applications require less than ideal roller chain performance. To meet these challenges, manufacturers offer a variety of options. A self-lubricating chain can be used to keep the chain clean and reduce dust. Oil-contaminated chains can also be used for special applications. Other materials, such as stainless steel, can help retard corrosion and improve the wear resistance of the chain. Additionally, they can be used in a variety of environments, such as food processing machinery.
editor by CX
2023-04-17