Product Description
WH82 Welded Steel Chain ( For Steel Factory)
We own the sophisticated equipment and the advanced technology, such as:
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist
We have different models of welding chains, such as:
| Chain No
|
Pitch
(mm) |
Outside Barrel Dia
(mm) |
Pin Dia
(mm) |
Side Bar Height
(mm) |
Approx Tooth Face at pitch line
(mm) |
Length of Bearing
(mm) |
Plate Thickness
(mm) |
Ultimate tensile strength
(KN) |
Weight Approx
(Kg/FT) |
|
| WH82 | 78.1 | 26.97 | 14.35 | 31.8 | 38.1 | 57.4 | 6.4 | 132 | 2.28 |
|
Company Detail:
GOODUCK(TAI) is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,Conveyor chains,Stainless steel Chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.
Welcome contact for more details.
Sofia Chen(Sales Manager)
HangZhou GOODLUCK TRANSMISSION TECHNOLOGY CO.,LTD
| Material: | Steel |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant |
| Trade Style: | Trade/Manufacture/OEM |
| Customization: |
Available
| Customized Request |
|---|
What are the factors to consider when selecting a roller chain for an application?
Choosing the right roller chain for an application involves considering several important factors. Here’s a detailed answer to the question:
1. Load Capacity: The load capacity of the roller chain should match or exceed the maximum anticipated load in the application. Consider the weight and type of the load, as well as any shock loads or dynamic forces that may be present.
2. Speed and RPM: Determine the required speed and RPM (revolutions per minute) of the roller chain. High-speed applications may require special high-speed chains with improved heat dissipation and reduced centrifugal forces.
3. Environment: Assess the operating environment of the application. Consider factors such as temperature, humidity, dust, dirt, chemicals, and exposure to corrosive substances. Choose a roller chain with appropriate corrosion resistance, sealing, lubrication, or protective coatings based on the specific environmental conditions.
4. Length and Pitch: Determine the required length and pitch of the roller chain based on the distance between the sprockets and the desired positioning of the driven and driving components.
5. Maintenance Requirements: Consider the desired maintenance level for the application. Some roller chains may require regular lubrication, while others offer maintenance-free or self-lubricating options. Assess the availability of maintenance resources and the impact of downtime on the overall operation.
6. Compatibility: Ensure compatibility between the roller chain and the sprockets used in the application. The roller chain and sprockets should have matching pitch, tooth profile, and number of teeth to ensure proper engagement and smooth operation.
7. Certification and Standards: In certain industries, compliance with specific certifications or standards may be required. Consider whether the roller chain meets industry-specific requirements such as ISO, ANSI, or industry-specific regulations.
8. Cost and Availability: Evaluate the cost and availability of the roller chain, including factors such as initial purchase price, long-term maintenance costs, and the availability of spare parts or replacement chains.
By carefully considering these factors and consulting with experts or manufacturers, you can select the most suitable roller chain for your specific application, ensuring reliable and efficient power transmission.
How do roller chains handle abrasive environments?
Roller chains are designed to handle various operating conditions, including abrasive environments. Here’s a detailed answer to the question:
1. Material Selection: Roller chains are typically constructed using high-quality materials that offer good resistance to abrasion. Common materials used for roller chains include alloy steel, stainless steel, or specialized coatings that enhance wear resistance.
2. Surface Hardness: The components of a roller chain, such as the pins, bushings, and rollers, are heat-treated to achieve a high surface hardness. This hardness helps to resist wear caused by abrasive particles present in the environment.
3. Lubrication: Proper lubrication plays a crucial role in protecting roller chains from abrasive wear. Lubricants act as a barrier between the chain components and abrasive contaminants, reducing friction and minimizing wear. The lubricant also helps to flush away any abrasive particles that may come in contact with the chain.
4. Sealing and Protection: Roller chains can be equipped with seals or protective covers to provide an additional layer of defense against abrasive particles. These seals help to prevent contaminants from entering the chain and causing premature wear. Seals also help to retain lubrication within the chain, further enhancing its performance in abrasive environments.
5. Regular Maintenance: Regular inspection and maintenance are essential to ensure the longevity of roller chains in abrasive environments. This includes periodic cleaning to remove accumulated debris and checking for signs of wear or damage. Prompt replacement of worn components is necessary to prevent further deterioration and ensure reliable operation.
While roller chains are generally robust in abrasive environments, it’s important to consider the severity of the abrasion, as extremely abrasive conditions may require specialized chain materials or additional protective measures. Consulting with experts and selecting the appropriate chain design and materials based on the specific application requirements can help maximize the performance and lifespan of roller chains in abrasive environments.
What are some common causes of roller chain failure?
Roller chain failure can occur due to various factors. Here’s a detailed answer to the question:
1. Insufficient Lubrication: One of the primary causes of roller chain failure is inadequate lubrication. Insufficient lubrication leads to increased friction, heat generation, and wear between the chain’s components, such as pins, bushings, and rollers. Over time, this can cause the chain to seize up, deform, or break.
2. Contamination: Contamination of the roller chain with dirt, dust, debris, or foreign particles can accelerate wear and increase the risk of failure. These contaminants can penetrate the chain’s joints, causing abrasive action and reducing the effectiveness of lubrication. Contamination can also cause corrosion, leading to weakened chain links.
3. Misalignment: Improper alignment of the sprockets and other drivetrain components can cause excessive side loading, uneven wear, and accelerated fatigue on the roller chain. Misalignment can result from improper installation, worn sprockets, or misaligned shafts, and it can lead to premature chain failure.
4. Overloading: Subjecting the roller chain to loads beyond its rated capacity can cause stress and fatigue, leading to chain failure. Overloading can occur due to improper application design, sudden shock loads, or continuous operation near or beyond the chain’s maximum load limit.
5. Wear and Fatigue: Over time, roller chains experience wear and fatigue due to normal usage. As the chain articulates around the sprockets, the pins, bushings, and rollers undergo cyclic stress, which can lead to wear, elongation, and eventually chain failure if not addressed through regular maintenance and replacement.
6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or saltwater, can cause corrosion on the roller chain. Corrosion weakens the chain’s structural integrity, leading to reduced load-carrying capacity and increased susceptibility to failure.
Proper maintenance, including regular lubrication, cleaning, inspection for wear and alignment, and avoiding overloading or exposure to harsh environments, is crucial to prevent roller chain failure. Timely replacement of worn or damaged chains and addressing any underlying issues that contribute to chain failure is essential for ensuring the reliable and safe operation of machinery or equipment.
editor by CX 2023-10-31
China Custom SGS Approved marine/rigging hardware motorcycle parts/sprocket Conveyor Roller Chain with Attachment
Product Description
SGS Approved Conveyor Chain
A. Our Services
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!
B. Conveyor Chain List
1. Double pitch precision roller chains and attachments for transmission and conveyors
ANSI 2040 ~ 2100,ANSI C2040 ~ C2100, ANSI C2042 ~ C2102,ANSI C2062H ~ C2102H,
Attachment: K1,KK1,M1(SK1),K2,KK2,M2(SK2) and so on
2. Hollow pin chains
40HP ~ 80HP, 08BHP ~ 16BHP, C2040HP ~ C2080HP, C2042HP ~ C2082HP
3. Lumber conveyor chains & attachments
81X, 81XH, 81XHH, 81XHS, 81XF1, 81XHF10
4. Stainless steel roller chains & attachments
35SS ~ 140SS, 06BSS ~ 32BSS
Attachment: WK1, WK2
5. Steel pintle chains
662, 667H, 667X, 667XH, 667XH, 667K, 667J, 88K, 88C
6. Special chains
40-1-1LTR ~ 100-1-1LTR, P19.05F50, P22.225F10, 16A-CGF1, C212AL-CGF1, C216AL-CGF1 and so on
C. Company show & Product process
D. Packaging & Certificate
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets |
| Delivery Detail: | six weeks |
E. FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.
5. Do you have any instant chat ?
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the noise and vibration characteristics of roller chains?
Roller chains exhibit specific noise and vibration characteristics during operation. Here’s a detailed answer to the question:
1. Noise Generation: Roller chains can produce noise during operation, especially when operating under certain conditions. The primary sources of noise in roller chains include the interaction between the chain and the sprockets, as well as the impact between the chain pins and the chain guide. The noise level can vary depending on factors such as chain speed, tension, lubrication, alignment, and wear.
2. Vibration: Roller chains can also generate vibrations during operation. These vibrations can be caused by various factors, including the chain’s interaction with the sprockets, chain tension, misalignment, and uneven wear. Excessive vibration can affect the performance and lifespan of the chain and other components in the system. It is important to minimize vibration to ensure smooth and reliable operation.
3. Noise and Vibration Reduction Measures: To mitigate noise and vibration in roller chain systems, several measures can be taken:
- Proper Lubrication: Adequate lubrication reduces friction between the chain and the sprockets, minimizing noise and vibration caused by metal-to-metal contact.
- Alignment and Tension: Ensuring proper alignment and tension of the chain helps to reduce noise and vibration. Misalignment or incorrect tension can lead to increased noise and vibration levels.
- Sprocket Design: The design and condition of the sprockets can affect noise and vibration. Sprockets with worn or damaged teeth can cause increased noise and vibration levels.
- Noise Dampening Elements: Adding noise dampening elements, such as rubber pads or guides, can help reduce the noise generated by the chain’s impact with the chain guides or other components.
- System Design: The overall system design, including the selection of compatible components and proper installation, can contribute to minimizing noise and vibration levels.
It’s important to regularly inspect and maintain the roller chain system to identify and address any sources of noise or excessive vibration. Proper lubrication, alignment, tensioning, and regular replacement of worn components are essential to ensure optimal performance, reduce noise, and minimize vibration in roller chain applications.
Can roller chains be used for power transmission in agricultural vehicles?
Yes, roller chains are commonly used for power transmission in agricultural vehicles. These vehicles often require reliable and robust power transmission systems to handle the demanding tasks in agricultural operations. Roller chains offer several advantages that make them suitable for such applications. Here’s a detailed answer to the question:
1. High Strength and Durability: Agricultural vehicles operate in rugged environments and encounter heavy loads. Roller chains are known for their high strength and durability, allowing them to withstand the demanding conditions found in agricultural settings. They can handle the power transmission requirements of vehicles used for tasks like plowing, tilling, harvesting, and hauling.
2. Wide Range of Speeds: Agricultural vehicles often operate at various speeds depending on the task at hand. Roller chains can accommodate a wide range of speeds, allowing them to efficiently transmit power even during speed variations. They can handle both low-speed applications, such as crawling through fields, and higher-speed applications, such as transporting crops.
3. Adaptability to Misalignment: Agricultural vehicles may encounter uneven terrain and experience misalignment between the driving and driven components. Roller chains can tolerate a certain degree of misalignment, allowing them to function effectively even in challenging conditions. However, proper alignment should still be maintained to optimize chain performance and longevity.
4. Resistance to Contaminants: Agricultural environments often involve dust, dirt, and debris. Roller chains are designed to operate in such conditions and have inherent resistance to contaminants. They can continue to function reliably even in dusty or dirty environments, reducing the need for frequent cleaning and maintenance.
5. Easy Installation and Maintenance: Roller chains are relatively simple to install and maintain in agricultural vehicles. They can be easily adjusted for proper tension and replaced when necessary. Routine lubrication and inspection help ensure smooth operation and extend the chain’s lifespan.
It’s important to consider the specific requirements of the agricultural vehicle and select the appropriate roller chain based on factors like load capacity, speed range, and environmental conditions. Regular inspection, lubrication, and proper tensioning are essential to ensure optimal performance and longevity of the roller chain in agricultural applications.
How do you tension a roller chain correctly?
Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:
1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.
2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.
3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.
4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.
5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.
6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.
Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.
editor by CX 2023-10-26
China manufacturer ISO Conveyor Chain Transmission Combine Rice Harvester Agricultural with Attachment (A, CA, C, S type) Roller
Product Description
Product Description
The chain of agricultural machinery industry is applied to rice, wheat, corn, cotton and other agricultural machinery, providing driving and conveying functions, and realizing mechanized flower operation in the whole process of agricultural production from arable land to harvest. It is mainly applied to rice machinery, corn machinery, cotton machinery, etc
Product Attribute
|
Usage |
Agricultural roller chain |
|
Material |
chain plate: 45Mn,bush: Q195, roller: 10#,pin: 40Cr |
|
Surface Treatment |
netural/sand-blasted/shot-peening |
| application area | Rice machinery, harvester and other agricultural machinery |
| product type | S Type Steel Agricultural Chain with Attachments C Type Steel Agricultural Chain with Attachments A Type Steel Agricultural Chain with Attachments CA Type Steel Agricultural Chain with Attachments |
| certificate | ISO,SGS,ANSI,DIN |
| Port |
Any sea port or airport in china |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| S Type | S32,S32V,S42,S45,S51,S52,
55V,55VF1,S55,S55R,S55RH,S62,S77,S88 |
| C Type | CA550,CA550V,CA555,CA557,CA620,CA2060H,CA2063H,CA550F4,CA550F5
38.4R,38.4V,55VD,S62F3,CA960 |
| A Type | A550,A555,A557,A620 |
| CA Type | CA627,CA550D,CA557D,CA620D |
| We also carry out OEM according to your requirements |
|
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Material: | Alloy/Carbon Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Oxygenation |
| Customization: |
Available
| Customized Request |
|---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
How do roller chains handle lateral loads?
Roller chains are primarily designed to handle axial loads, which are loads acting in the direction of the chain’s axis. However, roller chains can also tolerate a certain degree of lateral loads, which are loads acting perpendicular to the chain’s axis. Here’s a detailed answer to the question:
1. Sprocket Alignment: Proper sprocket alignment is crucial for roller chains to effectively handle lateral loads. The sprockets must be aligned in a parallel and concentric manner to ensure that the chain tracks properly and experiences minimal lateral force. Misaligned sprockets can cause the chain to derail or experience excessive wear due to uneven loading.
2. Tolerance for Lateral Misalignment: Roller chains have some tolerance for lateral misalignment between the sprockets. This means that the chain can tolerate a slight deviation from a perfectly straight line between the sprockets. The chain’s side plates and rollers are designed to provide some flexibility, allowing the chain to adjust to minor lateral forces without significant problems.
3. Guide Rails or Flanges: In applications where lateral loads are more significant, guide rails or flanges can be employed to help keep the roller chain aligned and prevent excessive lateral movement. These additional components act as guides and help control the chain’s lateral displacement, ensuring that it remains on the sprockets and operates smoothly.
4. Chain Tension: Proper chain tension is crucial for handling lateral loads. A well-tensioned chain minimizes slack and reduces the chances of lateral movement. It helps keep the chain engaged with the sprockets and ensures that the load is evenly distributed across the chain’s width.
It’s important to note that roller chains have a primary function of transmitting power and handling axial loads. While they can handle some lateral loads within their design limits, excessive lateral forces can lead to chain derailment, increased wear, and reduced performance. Therefore, it’s essential to design the system properly, consider the anticipated lateral loads, and ensure proper alignment and tension to maintain the chain’s integrity and performance.
How do roller chains compare to belt drives in terms of efficiency?
Roller chains and belt drives are both widely used power transmission systems, but they differ in terms of efficiency. Here’s a detailed answer to the question:
1. Mechanical Efficiency: Roller chains generally have higher mechanical efficiency compared to belt drives. The engagement between the chain and sprockets provides a positive drive with minimal slippage, resulting in efficient power transfer. Belt drives, on the other hand, can experience some slip, especially in high-torque or heavy-load applications, leading to lower efficiency.
2. Size and Length: Roller chains are typically more compact and have a shorter pitch length compared to belt drives. This allows for more compact machine design and closer shaft spacing, reducing the overall size and weight of the power transmission system.
3. Load Capacity: Roller chains are known for their high load-carrying capacity, making them suitable for heavy-duty applications. They can handle high loads and transmit significant amounts of power without compromising performance. Belt drives have lower load-carrying capacity and are more commonly used in lighter-duty applications.
4. Speed and Torque: Roller chains are suitable for both high-speed and high-torque applications. They can operate at high rotational speeds while transmitting significant torque. Belt drives, on the other hand, may have limitations in terms of speed and torque capacity, especially in demanding applications.
5. Maintenance and Durability: Roller chains require regular lubrication and maintenance to ensure optimal performance and longevity. Belt drives, on the other hand, are generally considered maintenance-free. However, if a belt drive becomes misaligned or experiences excessive wear, it may need to be replaced entirely. Roller chains, with proper maintenance, can be more durable and have longer service life.
It’s important to note that the choice between roller chains and belt drives depends on various factors, including the specific application requirements, load conditions, speed requirements, and space constraints. Each system has its advantages and considerations, and selecting the most suitable option should be based on a careful evaluation of these factors.
editor by CX 2023-08-09
China OEM SGS Approved marine/rigging hardware motorcycle parts/sprocket Conveyor Roller Chain with Attachment bush roller chain drive
Product Description
SGS Approved Conveyor Chain
A. Our Services
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!
B. Conveyor Chain List
1. Double pitch precision roller chains and attachments for transmission and conveyors
ANSI 2040 ~ 2100,ANSI C2040 ~ C2100, ANSI C2042 ~ C2102,ANSI C2062H ~ C2102H,
Attachment: K1,KK1,M1(SK1),K2,KK2,M2(SK2) and so on
2. Hollow pin chains
40HP ~ 80HP, 08BHP ~ 16BHP, C2040HP ~ C2080HP, C2042HP ~ C2082HP
3. Lumber conveyor chains & attachments
81X, 81XH, 81XHH, 81XHS, 81XF1, 81XHF10
4. Stainless steel roller chains & attachments
35SS ~ 140SS, 06BSS ~ 32BSS
Attachment: WK1, WK2
5. Steel pintle chains
662, 667H, 667X, 667XH, 667XH, 667K, 667J, 88K, 88C
6. Special chains
40-1-1LTR ~ 100-1-1LTR, P19.05F50, P22.225F10, 16A-CGF1, C212AL-CGF1, C216AL-CGF1 and so on
C. Company show & Product process
D. Packaging & Certificate
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets |
| Delivery Detail: | six weeks |
E. FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.
5. Do you have any instant chat ?
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by CX 2023-05-26