China best China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain

Product Description

 General Products      
 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 Main blank Process for Steel  Casting  
Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting;
 
 Blanks Tolerance -Casting  Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
 Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC,  ISO 340-550, 
 
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
 
Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement
 
 
Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium
 Casting Blank Size  /Dimensions 2 mm-600mm / 0.08inch-24inch  according to customer requirement
 Casting Blank Weight Range from 0.01kg-85kg
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
 MOQ For steel casting: 200pcs
For machining: 50pcs
 Lead Time 45days from the receipt date of deposit for China Factory Custom Forging Cheap Scraper Conveyor Chain

 

Our Company

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
 We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach
                You are welcome to contact us for technical enquiry and business cooperation.

Our Team are a big happy family, we not only supplying products to our customers , but also trying to build more values to our customers’ business by introducing suitable solution or technology to our customers with compromising parts’ function, technologies’ advantage, realization feasibility, cost control and quality reliability.
 

 

With many years experience in this line,we will be trusted by our advantages in competitive price,one-time delivery,prompt response,on-hand engineering support and good after-sales services.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

If you have demand, please send us an inquiry.

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 4.59/kg
1 kg(Min.Order)

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As customer required
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roller chain

How do roller chains handle side loads?

Roller chains are designed to primarily handle axial (or in-line) loads, which are forces applied along the axis of the chain. However, they do have some capability to handle limited side loads. Here’s a detailed answer to the question:

1. Roller Design: The rollers in a roller chain are cylindrical in shape and rotate freely between the inner and outer plates. This design allows the chain to accommodate limited side loads by allowing the rollers to roll and adjust their position within the chain.

2. Bearing Surfaces: Roller chains have bearing surfaces between the pins and the bushings or rollers. These bearing surfaces help distribute the load and reduce friction, allowing the chain to handle some degree of side loads.

3. Tolerance for Misalignment: Roller chains have some tolerance for misalignment between the sprockets, which can help compensate for minor side loads. However, excessive misalignment can lead to increased wear and decreased chain life.

4. Limitations: It’s important to note that roller chains are primarily designed for transmitting power and handling axial loads. While they can tolerate some side loads, their ability to handle significant side loads is limited. Excessive side loads can cause increased wear, premature chain failure, and reduced overall performance.

To ensure the longevity and reliable performance of a roller chain, it is essential to minimize side loads as much as possible. Proper alignment of the sprockets, appropriate tensioning of the chain, and avoiding excessive side loads are important considerations when using roller chains in an application.

roller chain

Can roller chains be used for power transmission in agricultural vehicles?

Yes, roller chains are commonly used for power transmission in agricultural vehicles. These vehicles often require reliable and robust power transmission systems to handle the demanding tasks in agricultural operations. Roller chains offer several advantages that make them suitable for such applications. Here’s a detailed answer to the question:

1. High Strength and Durability: Agricultural vehicles operate in rugged environments and encounter heavy loads. Roller chains are known for their high strength and durability, allowing them to withstand the demanding conditions found in agricultural settings. They can handle the power transmission requirements of vehicles used for tasks like plowing, tilling, harvesting, and hauling.

2. Wide Range of Speeds: Agricultural vehicles often operate at various speeds depending on the task at hand. Roller chains can accommodate a wide range of speeds, allowing them to efficiently transmit power even during speed variations. They can handle both low-speed applications, such as crawling through fields, and higher-speed applications, such as transporting crops.

3. Adaptability to Misalignment: Agricultural vehicles may encounter uneven terrain and experience misalignment between the driving and driven components. Roller chains can tolerate a certain degree of misalignment, allowing them to function effectively even in challenging conditions. However, proper alignment should still be maintained to optimize chain performance and longevity.

4. Resistance to Contaminants: Agricultural environments often involve dust, dirt, and debris. Roller chains are designed to operate in such conditions and have inherent resistance to contaminants. They can continue to function reliably even in dusty or dirty environments, reducing the need for frequent cleaning and maintenance.

5. Easy Installation and Maintenance: Roller chains are relatively simple to install and maintain in agricultural vehicles. They can be easily adjusted for proper tension and replaced when necessary. Routine lubrication and inspection help ensure smooth operation and extend the chain’s lifespan.

It’s important to consider the specific requirements of the agricultural vehicle and select the appropriate roller chain based on factors like load capacity, speed range, and environmental conditions. Regular inspection, lubrication, and proper tensioning are essential to ensure optimal performance and longevity of the roller chain in agricultural applications.

roller chain

What is the expected lifespan of a roller chain?

The expected lifespan of a roller chain can vary depending on several factors, including the quality of the chain, the operating conditions, and the level of maintenance. Here’s a detailed answer to the question:

The lifespan of a roller chain is primarily influenced by the following factors:

1. Chain Quality: High-quality roller chains made from durable materials and manufactured to precise specifications tend to have a longer lifespan compared to lower-quality chains. Chains from reputable manufacturers often undergo rigorous testing and quality control processes to ensure their performance and durability.

2. Operating Conditions: The operating environment greatly affects the lifespan of a roller chain. Factors such as temperature, humidity, contamination, shock loads, and vibration can impact the chain’s wear and fatigue resistance. Chains operating in harsh conditions may require more frequent maintenance and replacement.

3. Lubrication and Maintenance: Proper lubrication is crucial for maintaining the lifespan of a roller chain. Regular lubrication helps reduce friction, wear, and corrosion, thereby extending the chain’s life. Additionally, regular inspection and maintenance, including tension adjustment, sprocket alignment, and cleaning, can help identify and address issues that could shorten the chain’s lifespan.

4. Load and Speed: The load and speed at which the roller chain operates also play a role in determining its lifespan. Chains operating under heavy loads or high speeds may experience increased wear and fatigue, shortening their lifespan. Choosing a chain with the appropriate strength and size for the application is important to ensure optimal performance and longevity.

Generally, a well-maintained roller chain can last for thousands of hours of operation. However, it is essential to monitor the chain’s condition regularly and replace it when signs of wear, elongation, or damage become apparent. Following the manufacturer’s recommendations for maintenance and replacement intervals is crucial for maximizing the lifespan of the roller chain.

China best China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain  China best China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain
editor by CX 2023-10-16